O&M workflows, breakdown tracking, and field logs connected to live telemetry
OpsFlow replaces WhatsApp groups, paper logbooks, and scattered work orders with an integrated field operations platform linking every maintenance ticket directly to SCADA inverter alarms and spare part inventories.
Plant maintenance running on WhatsApp groups loses track of equipment history.
When an inverter trips or an SMB string fails, the field technician reports it over WhatsApp. Two weeks later, the ticket is lost in chat history, and nobody knows whether the replacement fuse was installed or the warranty claim was filed.
Preventive maintenance schedules slip because checklists exist on paper clipboards that never get digitized into corporate asset records.
When components fail repeatedly, asset owners have no structured log to present to OEM manufacturers for warranty replacement or insurance claims.
How OpsFlow operates in production
Alarm-Triggered Work Orders
Automatically creates maintenance tickets when RealSync flags persistent inverter faults, tracker deviations, or low string currents.
Mobile Field Dispatch
Assigns tickets to on-site technicians with standardized SOP checklists, diagnostic guides, and equipment location tags.
Offline Field Logging
Technicians record component serial numbers, inspection photos, and test values on mobile devices even without cellular coverage.
Preventive Maintenance Engine
Schedules and tracks periodic maintenance for inverters, transformers, switchyards, module washing cycles, and grass cutting.
Spares & Warranty Tracking
Logs spare parts consumption from site inventory and automates OEM warranty claim generation with timestamped SCADA evidence.
Engineered capabilities without the fluff
Corrective Maintenance & Ticketing
- Automatic ticket creation from SCADA alarms with priority assignment.
- Technician dispatch and SLA tracking based on generation loss severity.
- Digital root-cause analysis (RCA) reporting with fault categorization.
- Complete audit trail of breakdown duration from trip event to recommissioning.
Preventive & Seasonal Maintenance
- Scheduled PM workflows for inverters, transformers, breakers, and MV switchgear.
- Module cleaning optimization tracking soiling loss curves against washing cost.
- Vegetation management, tracker mechanical torque checks, and thermography logs.
- Compliance checklists for CEA statutory electrical safety inspections.
Asset Inventory & OEM Warranty
- Component lifecycle tracking down to individual inverter module and string combiner board.
- On-site spare parts inventory management with minimum stock level reorder alerts.
- OEM warranty claim generator compiling telemetry logs and replacement receipts.
- Vendor performance scorecard measuring OEM response and resolution times.
Field & Enterprise Systems
Managing preventive and corrective maintenance across 2.46+ GW renewable assets
Questions regarding OpsFlow
Deploy OpsFlow across your portfolio
Schedule a 30-minute operational demo with our domain engineering team. We will review your plant single-line diagram and current SLDC submission workflows.